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When and how should I time the machine?
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The
good news is that APQS machines are carefully set at the factory by
skilled technicians; therefore, the timing rarely needs adjustment.
When it does, it’s typically the result of something unusual happening,
such as a cleaning rag getting swept into the hook assembly (hint: keep
yours well away from the hook area when oiling it) or a severe needle
jam. If neither of these disasters has happened to you and you still are
wondering if the timing needs adjustment, here’s what to look for:
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Skipped
stitches: On stitch-regulated machines, does it happen in
stitch-regulated mode but not in manual mode? Check to see if there
is a needle hole in the fabric where the skipped stitch occurred (by
moving thread out of the way). If there is no needle hole in the
fabric (it looks like a long stitch), your stitch regulator probably
just needs adjustment. However, if it happens in both stitch
regulated and manual mode, then the timing might need adjustment.
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The needle hits
the bobbin: First make sure you have correctly inserted the
needle with the scarf to the back of the machine and that the needle
is inserted all the way into the needle bar shaft. Make sure the
needle is not bent—try a new needle. Listen for clicking noises and
check the bobbin edges for wear or burrs.
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Frequent needle
breakages: If you are sure the needle is inserted correctly, and
that other factors such as bulky seams or improper machine movement
are not causing the breaks, and then re-timing may be necessary.
Re-timing your machine:
Step 1: Set the needle depth.
This first
step is critical to successfully setting the machine’s timing. The
needle must not be too high or too low. Remove the bobbin case. Put a
new needle into the needle bar, and then lower the needle to its lowest
position, using the hand wheel. Look from the front of the machine into
the hook assembly. You should be able to see the entire needle eye. If
you can, then move on to Step 2.
If
you must adjust the needle bar, then use a long, straight tip
screwdriver to loosen the needle bar clamping screw. The access hole for
this is located directly above the fluorescent light on the front of the
machine. (If you have a Millennium or Liberty, the front cover with the
speed/stitch length gauge will have to be removed first to give you
access to the hole.) Adjust the needle bar so that you can see the
entire needle eye in the hook assembly, then re-tighten the screw (and
replace the cover if needed.)
Step 2: Check for proper hook rotation.
With the
needle bar in its lowest position, rotate the front hand wheel slowly in
a clockwise direction (up on the left side, down on the right) while
observing the scarf (that’s the notch in the back of the needle) and the
point of the rotating hook assembly. As the needle begins its upstroke,
the point of the hook should pass the needle slightly below the midpoint
of the scarf. (Check your manual for a diagram of the scarf position.)
To
adjust the rotation, you may advance or retreat the hook (rotate it left
and right on the shaft) by loosening the three large set screws on the
backside of the hook that secure it to the rotating shaft. Reposition
the hook by twisting it on the shaft while holding the hand wheel (and
thus the needle) stationary. Once the proper rotation is achieved,
slightly tighten one of the set screws on the back of the hook. Wait to
retighten all of the screws until after you’ve completed Step 3.
Step 3: Check for needle/hook clearance.
To assist you
with this step, you should have a magnifying glass (we found a terrific
2 in. x 2 in. magnifier at Ace Hardware for around $7). Without a
magnifying glass, you may think that your hook point is touching the
needle when actually there is still space or “daylight” between them. If
you can get a piece of paper between the point of the hook and the
needle without force or flexing of the needle, you will still get
skipped stitches. When the timing is properly set, you will see NO
daylight when using the magnifying glass. In fact, the point of the hook
has to just slightly move the needle and cross the needle just below
half way on the scarf, as in Step 2.
To
close the spacing between the hook and the needle, use a flat blade
screwdriver to gently pry the hook forward (bringing it closer to the
needle) WITHOUT changing the proper rotation you set in Step 2. If,
however, the hook point is hitting the needle too hard (bending the
needle), the hook needs to be slid backward (away from the needle) to
the point where it just slightly deflects it.
Once this position is set (double check with your magnifying glass) and
you’re sure the rotation has not changed from Step 2, and then
re-tighten the hook set screws. Turn each screw in a small bit at a
time, so that each one is tightening its grip on the shaft equally. If
you tighten one screw completely before moving on to the next, you risk
throwing off all the work you’ve done by causing the hook to slide on
the shaft.
Step 4: Adjust the hook retaining finger.
The hook
retaining finger keeps the bobbin basket from rotating inside the hook.
You can see it by looking down into the hook area from the top of the
machine. It extends from the front of the machine toward the hook
assembly. You’ll notice a notched area on the bobbin basket (the part of
the hook where the bobbin case rests).
The retaining finger must protrude into the notched area only far enough
to keep the bobbin basket from spinning (about 1/3 of the way in). The
thread passes between the finger and the bobbin basket—if it is in too
far, the thread will get hung up and break. If adjustment is needed,
loosen the single Phillips head screw holding the finger in place (under
the throat plate area near the front of the machine) and slide the hook
retaining finger to the proper position. Retighten the screw. Finally,
make sure there are no burrs on the finger that may cut the thread!
Step 5: Perform a “dry run.”
After you’ve
completed all the adjustments, take the time to turn the fly wheel by
hand to check your work. Make sure the needle doesn’t hit the hook, that
the clearance is correct, and that the retaining finger is correctly
positioned. It’s much wiser to find any misalignments now than to turn
on the machine let it find the misalignments for you!
Timing can be intimidating at first...but we can walk you through it and
you will be so glad you learned how to do it!
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